Reduce COD, BOD & Sludge Problems with BactaServe Bioculture Solutions

Proven microbial solutions helping pharmaceutical, textile, hotel, steel, and industrial wastewater treatment plants improve biological activity, reduce operational issues, and achieve faster wastewater treatment efficiency.

96%

COD reduction

Pharma ETP · 35 days

99%

Phenol reduction

Steel Plant - East India

35

Days to stable results

Avg. across all cases

9+

Industries served

Pharma, steel, textile...etc

----- The Problem

Why Your STP/ETP Is Struggling?

  • High COD/BOD Levels: Chemical-rich wastewater from pharma, adhesives, and steel industries often contains COD levels of 7,000 to 18,000 ppm, making conventional treatment ineffective.

  • Unhealthy Biomass & Sludge Bulking: Grey aeration tanks, foam formation, low MLVSS, and dead biomass reduce microbial activity, causing poor treatment performance and unstable operations.

  • Odour & Compliance Issues: Low dissolved oxygen, septic conditions, and H₂S generation lead to foul odour, RO permeate issues, regulatory non-compliance, and community complaints.

  • Difficult Toxic Pollutants: Contaminants like cyanide, thiocyanate, phenol, and high ammoniacal nitrogen require specialised bacterial strains, as generic biocultures fail to treat them effectively.

Most industrial ETPs operate with weak or underperforming biomass, where bacteria are present but biologically inactive. This leads to poor COD/BOD reduction, excessive chemical consumption, higher energy usage, and continuous operational inefficiencies.

The fix isn't more chemicals.
It's better biology.

When your biomass is healthy — high MLVSS, active degradation, stable DO — your ETP runs efficiently without chemical crutches. That's exactly what BactaServe is engineered to deliver.

----- The Solution

The BactaServe Method

A structured, data-driven commissioning protocol — not a one-size-fits-all product dump.

01
STP/ETP Assessment

We analyse your inlet parameters, process flow, and existing biomass health. COD, BOD, MLSS, pH, temperature, and toxic loads are mapped.

02
Custom Bioculture Selection

Industry-specific strains — Pharma, Textile, Pulp & Paper, Steel (cyanide/phenol) — selected and pre-acclimatised to your effluent characteristics.

03
Structured Dosing Protocol

A staged loading schedule (Days 1–10 high dose → tapering maintenance) builds robust MLSS while the system stabilises. No guesswork.

04
Monitored Results

Daily/weekly data tracking of COD, BOD, MLSS, MLVSS, turbidity, and target pollutants. Dosing adjusted in real time. Documented outcomes.

Real plants.
Verified numbers.

Every metric below comes from Amalgam Biotech documented case studies — actual ETPs running actual production loads, not lab conditions or pilot tests.

----- Case Studies

Get Custom Solutions for your STP/ETP Plant.

Response within 24–48 business hours from our technical team

  • Industry-specific recommendation: Not a generic product suggestion, the right variant for your effluent type and toxic load

  • Estimated reduction targets: COD, BOD, and specific pollutants — benchmarked against comparable case studies

  • Dosing schedule & cost estimate: Initial loading dose, taper schedule, and ongoing maintenance quantity

  • Full support through commissioning: On-site or remote — we monitor, adjust, and document throughout

----- Free assessment

Amalgam Biotech

We are a manufacturer and solution provider for wastewater treatment and odour control, offering biocultures, process additives and cleaning solutions, along with partner technologies for industrial and environmental applications.

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Contact US

Amalgam House - Prayag
Next to Saipro Building, Lane No. 7
Behind Moze College, Laxman Nagar, Baner Pune, Maharashtra 411045

Email: sales@amalgambiotech.com


Phone No: +91 7276020758

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